Typical application · Food and feed
Bagging and palletizing at a feed mill
End-of-line configuration for a feed mill: bags leaving the bagger, sewing, conveying to shipping and truck loading.
The scenario
What usually holds this operation back
- Bags leaving the bagger and being carried by hand to the pallet.
- Manual sewing holding up the line and causing bags to break in transport.
- Truck loading taking up a whole crew at the end of the shift.
Typical region for this application: Interior of São Paulo state. Manufactured at Demakine's plant in Limeira/SP, Brazil.
The configuration
What the factory delivers
- 1
Bagger outlet
Bag conveyor receiving the full bag and carrying it at a constant pace.
- 2
Sewing
Bag closing machine positioned on the line, with thread and stitch suited to the bags.
- 3
Internal conveying
Bag conveyor taking the sewn bag to the palletizing area.
- 4
Loading
Mobile bag conveyor to load the truck in shipping.
What mechanization would represent in this scenario
Assumptions used
- Volumes per day
- 2,400
- Days per month
- 22
- People in the operation today
- 6
- People after mechanizing
- 3
- Monthly cost per person
- R$3,600
Example assumptions for 2,400 bags per day. Swap in your own numbers in the calculator.
Simulated monthly savings
R$10,800
Savings in 12 months
R$129,600
Operating hours saved per month
22.5 h
Volumes per year in the scenario
633,600
The simulation uses only personnel cost and conveying capacity. It does not estimate machine price, energy, maintenance or a guaranteed financial return. To see the payback with your investment, run the calculator with your numbers.
Equipment
What goes into this configuration
All manufactured in-house and adaptable to your material, length and height.
Transparency
Why there is no customer figure here
Demakine only publishes customer results with measurement taken in the operation and written authorization to use name and image. Until that exists, the website shows the technical configuration and the simulation, with open assumptions.
- Real technical configuration, with catalog products
- Labeled simulation, with visible assumptions
- No promise of payback, lead time or percentage
Are you a Demakine customer and want your operation to appear here? Talk to us: (19) 99884-2717.
Other applications
See other scenarios
Need custom-built equipment?
Send us the details of your operation: material, length, height and capacity. Our engineering team puts together the ideal solution and you get the quote within 1 business day.
(19) 3033-9397 · (19) 99884-2717 · vendas@demakine.com.br